Beverage Filling Machines

Automatic Juice Filling Machine

Model: RCGF24-24-8
Capacity: 8000~10000 Bottles Per Hour
Bottle Sizes: 200ml~2000ml
Function: Washing Filling and Capping

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Model:
RCGF24-24-8
Brand:
MERCK

Product Description

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| Product Description

This Machine mainly used in the juice filling operations, the three function of bottle washing, filling and capping are composed in one body of the machine, the whole process is automatic, it is conveniently turnked to adjust the machine to fill various types of bottles, the filling operation is faster and more stable due to the advanced filling valve technology. The famous brand programeed controller (PLC) is adopted to control the machine runs automatically. It is a ideal perferred equipment for beverage makers..

Product Details

|Technical Parameter

Model	RCGF24-24-8
Capacity:(for 500ml)	8000~10000 bottles/hour
Suitable bottle shapes	PET Circular or Square
Bottle diameter	PET Circular or Square
Bottle height	120~320mm
Compressor air	0.3-0.7Mpa
Washing medium	Water
Filling Type	Hot filling/ Middle temperature filling
Application	Juice/Tea/Flavored Drink
Main motor power	3kW
Overall dimensions	280023302700mm

|Customer Production

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| Complete Line Solution

Beverage Processing Equipment System for Juice

Complete juice processing system with reasonable mixing and sterilization technology ,not only can be suitable for common products ,but also can satisfy special requirements of customers ,for example juice ,milk ,cream or high viscosity products containing fiber and large pulp granules .

--- High speed sugar melting(dissolve) shearing tank

--- Syrup filter and cooling equipment

--- Juice Mixing tank

--- Double filter

--- Homogenizer

--- UHT pasteurization system

--- Vacuum degassing tank

--- Chiller and its matched cooling towers

--- Sanitary centrifugal pump

Water Treatment System (Pure Water + Mineral Water + Alkaline Water + Oxygen-enriched water )

* Raw water tank + Raw water pump
* Silica sand filter + Active carbon filter + Sodium ion exchanger + Precision filter + Security filter
* Reverse Osmosis (First , Second stage) + Ultrafiltration System + Water Ionizer (Electrolyzed water machine)
* UV sterilizer + Ozone sterilizer + Ozone mixing tower +
* Finished water tank + Pure water pump +Titanium rod filterAccording to customer's water source analysis report and the final water standard required ,we will recommend customer the suitable water treatment plants.
Automatic Stretch Bottle Blow Molding Machine (liner , rotary , servo type)
NB series of fully automatic, semi-automatic PET blow molding machines and other 10L-20L Full Automatic Blow Molding Machine with output from 1000 to 24000 bottles per hour, which can satisfy different customers' requirements. our products Certificated by CE. In order to meet customers’ specific requirements, factory offer product capacity ranges from 50ml to 30L, suitable for all kinds of PET bottles which contain mineral water, carbonated beverages, fruit juice, teas, edible oils cosmetics, detergents, and wide-mouth jar, etc. It is an ideal choice for large beverage factories, mineral water companies, and PET packaging enterprises.
 Features  
1 / Blower : Industry-leading blower performance with patented control and self-regulation systems for repeatable and consistently high bottle quality
2 / Top quality: Electrical stretching for bottle integrity, full material distribution control and performance
3 / Fast output: Boosted uptime and speed (up to 2,400 bottles/mould/hour)
4 / Efficient consumption: Up to 45 % less electricity and 35 % less compressed air
RGFR Bottle Juice Filling Machine [ Washing Filling Capping 3 in 1 Monoblock Machine ]
The equipment is used in production of non-soda drink , fruit juice, fruit wine, minerals and the most advanced technology from Japan and Germany is employed in the design. The gravity fixed liquid surface filling is used. The filling is fast, the amount of liquid is accurately controlled and the dropping and leakage are avoided.
Spring cramps are used in the bottle washing process. The empty bottles can be turned over180~ along the conveying rail. There are two times of internal and external washing, the efficiency of bottle washing is high.
The magnetic torque is used for screw capping. The power of screw capping can be adjusted without steps. The power of the screw capping can also be fixed, and the caps will not be damaged, the capping is reliable.
The whole machine is controlled by PLC with touch-screen as the human-machine interface. The amount of the drinks in the storage tank can be controlled automatically. The filling and capping will be stopped automatically when there is no bottle. When bottles are cramped wrongly or when caps are not available, the machine can be stopped automatically.
The frequency changing technology is used to adjust the operation speed steplessly. The production capacity can be displayed digitally and can be adjusted conveniently.
Features 
 1 / Enhanced food safety: Stainless steel 304/316L for all components in contact with your beverage
2 / Optimum uptime: 30 % reduction in changeover and maintenance downtime
3 / Sustainable solution: Reduced filler enclosure and servomotors reduce resource consumption
4 / Hygiene improvement through volume control and contactless filling
5 / Automatic dummy bottles: Safer, easier cleaning procedures
6 / Automatic bottle changeover improves uptime 
Automatic Bottle Labeling Machine
As customer request and market demand , we offer PVC /PET sleeve srhink labeling machine , BOPP hot glue labeling machine ,Adhesive stick labeling machine ,Wet glue labeling machine .All machines are equipped with SIEMENS / Schneider / Panasonic PLC & Human touch screen , ABB , SEW , SANYO servo motor , up to three labelling stations and 24 configurations, can generate outputs of up to 36,000 containers per hour, when standalone, at an efficiency rate of 98%.
Benefits
1 / Greater performance and ergonomics
2 / Boasted production uptime
3 / Sustainable and quality production
Automatic Bottle Packing Machine
Once your beverage product has been filled and the bottle has been labelled, the primary package is gently transferred using conveyors to its secondary packaging process. The final result is the package the customer sees at the point of sale, so it needs to grab their attention. These packs ensure protection from elements such as weather, pressure and temperature changes.Whether you choose shrink-printed film, nested packs or wraparound cartons, NAVAN Machine packers gently feed bottles to ensure durable and cost-effective packs.
BENEFITS.
1 / Transparent plastic film shrink wrapper packing machine
2 / Printed plastic film shrink wrapper packing machine
3 / Half tray shrink wrapper packing machine
4 / One piece carton packing machine with melting glue sealing
5 / One piece carton packing machine with plastic tape sealing
6 / Online palletizer and stretch wrapping packing machines

| Turkey Project

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Complete Water Filling Line Project

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Juice Production Line Flow Chart

1.Water treatment system ; 2. Hot water system. 3. CIP cleaning system 4. Syrup melting system 5. Blending system 6. Homogenizer &UHT sterilizer system 7. Beverage storage tank 8. PET bottle blowing machine 9. High position& vacuum degassing system 10. Washing filling cappnig 3in1 machine 11.Bottle inverter sterilizer 12.Pasterurizer tunnel 13.Blow dryer 14. Automatic labeling machine 15.Automatic PE film shrink wrapping machine 16. Finished products

| Company Info

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ZHANGJIAGANG MAERCK PACKING MACHINER CO.,LTD.

Zhangjiagang Merckpack Machiney Co., Ltd. was founded in 2004, our company covers an area of 15000m2. We are a leading enterprise in research and production of liquid and beverage packing machines. Our main products includes: water treatment plant, beverage and daily chemical filling machine, labeling machine, film shrink wrapping and carton packing machine, beverage processing and production lines.

We are not only a machine manufacturer, we can also supply turnkey project according to customers’ request, including workshop design, machine layout design, water, gas, electric cable layout design, label and bottle design and so on. Our mission is to ensure customers’ plant properly working and help customers win their market.

22. (2)

Different capacity small bottle mineral water filling machine

8-8-3 Bottle Water Filling Line Capacity:1000-2000 bottles per hour.
14-12-5 Bottle Water Filling Line Capacity:2000-3000 bottles per hour.
16-12-6 Bottle Water Filling Line Capacity:4000-6000 bottles per hour.
18-18-6 Bottle Water Filling Line Capacity:6000-8000 bottles per hour.
24-24-8 Bottle Water Filling Line Capacity:10000-12000 bottles per hour.
32-32-10 Bottle Water Filling Line Capacity:12000-15000 bottles per hour.
40-40-12 Bottle Water Filling Line Capacity:20000-24000 bottles per hour.

| FAQ

1.Q For a new starter, how can you help me start and run a water or beverage bottling plant?

A We can help you do the bottle design, label design and choose the suitable labeling and package type according to your local market. If you have confirm the factory size, we can also make the machine layout design accordingly. We can help you install the machines, train your staff how to operate, maintain the machines and even help you hire experienced Chinese engineer to work in your factory as a production manager.

2.Q What is the guarantee or warranty of your machines?
A We give 18 months warranty for the mechanical parts and 12 months warranty for the electric parts.

3.Q How can we check our machines if we order the machines from you?
A We will test all the machines before shipment, you can come to inspect the machines or we can take videos for you.

4.Q How can I know the quality of your machines before I order?
A We have many projects in different countries, with the customers’ permission, we can guide you to visit the factories and see the machines running.You are also very welcome to visit our company in China to see the machine running in our factory.

5.Q Can your company provide turnkey project from A to Z?
A Yes, we can provide the turnkey project for beverage production line, from PET preform and cap making machine, PET bottle blowing machine, water treatment plant, juice or carbonated drink mixing plant, filling and packing machines.

Zora Xu
Zhangjiagang Merckpack Machinery Co.,Ltd
Mobile phone:0086 13773222879